Large Format Injection Molding

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Low-Cost Injection Molding Leader
By Jeremy Losek, May 24th, 2023

Need Big Parts Fast?

We have the capacity

We feel your pain.

Demand for large injection-molded parts is growing.

It’s hard to find U.S. injection molders with available capacity on their large-tonnage presses. They tend to fill up fast!

At ICOMold by Fathom, we have a wide range of presses available, from 20 tons to 1,800 tons. That means we can produce parts up to 30 x 30 in. Now – not in 6 months, when press time finally becomes available!

We have the speed

Our entire business is optimized for speed. From the world’s only 30-second injection molding quote system to our rapid tooling capabilities, we can deliver sample parts in as little as 15 days.

If you need parts fast, rapid molding or quick molds are an excellent option. Rapid injection molds are less expensive molds that can be built much faster than standard production molds. They’re ideally suited for simple designs and small production runs.

We have the cost advantage

ICOMold by Fathom has injection molding facilities in the United States and China. This gives us a worldwide reach and presents customers with a powerful way to save money during the manufacturing process.

ICOMold can leverage our manufacturing capabilities on a global scale to keep costs low while maximizing turnaround and production times – up to 25% less than competing molders!

ICOMold’s partner injection molding facilities in China operate at the same high standard as our stateside facilities. We use high-quality, pre-hardened steel in every single mold that we make, whether your injection molding is done in China or the United States.

How do I know what size press I need?

A general rule of thumb for calculating the machine tonnage necessary for your project is: For example, a 3 x 6 in. phone case in standard flow material would require at minimum a 54-ton press.

A high melt flow material requires a 2x multiplier, a stand flow flow material requires a 3x multiplier and a low melt flow material requires a 4x multiplier. Consult the material datasheet for material viscosity and/or melt flow.

We have secondary processes

Are you looking for ways to simplify your supply chain? We can handle secondary services like these to eliminate steps from your manufacturing process:

  • Painting
  • Pad printing
  • Silk screen printing
  • Powder coating
  • Hot stamping

We have the expertise

We can help you optimize your part and mold designs for the best results. Get a free design for manufacturability (DFM) expert analysis with every submitted quote.

We have the materials

ICOMold can produce parts using a myriad of materials, including:

  • Thermoplastics
  • Polycarbonate
  • Polypropylene
  • PVC
  • Acrylics
  • Nylon
  • Glass-filled nylon
  • ABS
  • Thermoplastic rubber
  • Polystyrene
  • High-impact polystyrene
  • Low-density polyethylene (LDPE)
  • Fiber-reinforced plastic (FRP)
  • Acetal/polyoxymethylene (POM)

We can meet your needs – from the simple to the complex

  • Insert molding
  • Overmolding
  • Compression molding
  • Multiple-cavity (family) molds
  • Mold manufacturing
  • Rapid molds
  • Shared mold frames are available
  • Swappable inserts
  • Manual, semi-automatic and fully automatic action

Get a Quote

Questions? Call us today to discuss your needs at +1 (419) 867-3900.

Use the world’s only 30-second injection molding quote tool. See your estimated tooling cost vs. part cost, quantity discounts and more.

ICOMold is a Leader in Plastic
Injection Molding for US Companies

Manufacturing Locations Across National Time Zones
The Fathom Advanced Manufacturing Platform
HEADQUARTERS

1050 Walnut Ridge Drive
Hartland, WI 53029
ISO 9001:2015
AS9100:2016
ITAR

ARIZONA

444 W. 21st St. Ste. 101
Tempe, AZ 85282
ISO 9001:2015
NIST800-171 Compliant
ITAR

COLORADO

7770 Washington St.
Denver, CO 80229
ISO 9001:2015
ITAR

MINNESOTA

13758 Johnson Street NE
Ham Lake, MN 55304

TEXAS

1801 Rowe Lane
Pflugerville, TX 78660
ISO 9001:2015
AS9100:2016

1513 Sam Bass Rd
Round Rock, TX 78681
ISO 9001:2015
ISO 13485:2016

CALIFORNIA

620 3rd Street
Oakland, CA 94607
ISO 9001:2015 Design Certified
NIST 800-171 Compliant
ITAR

FLORIDA

14000 N.W. 58th Court
Miami Lakes, FL 33014
ISO 9001:2015 Design Certified
ISO 13485:2016


 

NEW YORK

1920 Slaterville Rd
Ithaca, NY 14850
ITAR

401 W. Shore Blvd.
Newark, NY 14513
AS9100:2016
ISO 9001:2015
ITAR

ILLINOIS

1207 Adams Drive
McHenry, IL 60051
ISO 9001:2015

1401 Brummel Ave
Elk Grove, IL 60007
ISO 9001:2015 Design Certified